China Factory Energy-Saving Fireproof Lightweight Calcium Silicate Board Fully Automatic Equipment/Machinery/System/Calcium Silicate Board Production Line

Product Description

Item	Specifications
Forming Speed	Single sheet 75m/min (double sheet 150m/min), support the maximum plate width of 2600mm, daily production capacity exceeds 12,000 m2
Autoclave Efficiency	120m³ continuous autoclave, curing cycle ≤8 hours (1.6MPa pressure), annual operation time ≥8000 hours
Automation Level	One-key start/stop, ≤5 manual intervention points; fully unmanned operation for raw material conveying, ratio adjustment, and forming
Environmental Indicators	Dust emission ≤8mg/m³ (national standard 10mg/m³), noise ≤85dB (factory boundary), 100% solid waste comprehensive utilization

Core Enterprise Advantages

1. Technological Leadership
Exclusive Dual-Drive Synchronous Forming Technology – Solves uneven thickness in wide boards; edge thickness error ≤ 0.3 mm (industry average ±1 mm).
Intelligent Energy Management System – Optimizes autoclave air intake in real time, reducing steam use by 15% and lowering costs by ¥0.8/m² (6 mm boards).
2. Scalable Production
Modular Design – Supports phased growth: start with 3 million m² annual capacity, reserve interface for +7 million m² expansion, cutting staged capital investment by 40%.
Big Data Production Scheduling – Integrates with customer order systems; auto-generates optimal plans. Specification change time ≤ 1 hour, boosting utilization by 12%.
3. Full Industrial Chain Collaboration
Integrated Solutions – "Raw material + equipment + process" package; partners with mines to supply low-iron quartz sand (Fe2O3≤ 0.5%) for premium light-transmitting boards.
Technical Support – Assists in obtaining Three-Star Green Building Material Certification and listing in the MIIT Energy-Saving Technology Catalog.
4. Expert-Level After-Sales Service
"3+1" Service Team – 3 senior engineers (10+ years experience) + 1 project manager, available 24/7 online.
Fault Response Guarantee

Remote diagnosis: problem located in 15 min, solution in 4 hours.
On-site service: arrival within 24 hours (provincial capitals) or 48 hours (other areas); air freight spare parts for remote regions.

Q1. How to choose the right calcium silicate board production line?

Annual output 0.5–1 million m² → Medium/small line, slurry forming, small footprint, low investment, suitable for regional markets.
Annual output 3–10 million m² → Large double-slurry forming line, high efficiency, low energy consumption, ideal for mass orders.
Also consider local raw material supply. If industrial solid waste is abundant, choose a line that supports high waste content to cut costs.
Q2. What is the investment cost?

Medium/small: 20–30 million RMB (equipment, construction, environmental facilities)
Large: 80–150 million RMB (higher automation and capacity)
Special plate specs or environmental requirements will raise costs.
Q3. What is the floor area?

Medium/small: Workshop 2,000–3,000 m²; supporting facilities 1,000–1,500 m²
Large: Workshop 8,000–12,000 m²; supporting facilities 3,000–5,000 m²
Actual area depends on equipment layout and site shape.
Q4. What are the main raw materials?

Siliceous: Quartz sand, fly ash, diatomite
Calcareous: Slaked lime, cement
Fibrous: Cellulose fiber, glass fiber
Ratio: Siliceous + calcareous 85–90%, fibers 10–15%, plus optional additives like waterproof agents or retarders.
Q5. What about energy consumption?

Medium/small: ~1.05 kgce/m², total power 300–500 kW
Large: Down to 0.8 kgce/m², total power 800–1,200 kW
Equipped with waste heat recovery, autoclave waste heat utilization over 60%.