Hollow and Solid Gypsum Block Machine Production Line

• Customization: Available
• After-sales Service: One-Stop Delivery Service, Technical Support and T
• Warranty: 1years
• Model NO.: XY-G-B100
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Shock
• Machine Type: Hollow Block /Solid Block Making Machine
• Machine Capacity: 100000-300000m2/Year
• Processing: Brick Molding Machine
• Machine Condition: New
• Machine Color: Blue or Your Requirement
• Rick Raw Materials: Gypsum Materials
• Transport Package: Seaworthy Packing
• Specification: Thickness 80mm/100mm
• Trademark: XIANGYI
• Origin: Hebei China
• HS Code: 847480909
• Production Capacity: 100000-350000pieces/Year

Product Description

Introduction to the High-efficiency and Environmentally-friendly Gypsum Block Production Line

In the field of building materials production, our gypsum block production line has become the preferred choice for many enterprises due to its outstanding performance and advanced technology.

Product Description

 

 

Key Equipment Parameters
 

Equipment Name	Details of Key Parameters
Powder Metering Device of the Batching System	Effective volume of the hopper: 400L Maximum weighing capacity: 500kg Measurement accuracy: in line with the tolerance standard of Class 4 scales
Water Metering Device of the Batching System	Effective volume of the barrel: 450L Water volume adjustment range: 200 - 450L
Mixer	Maximum volume of the stainless steel mixing barrel: 800L Stirring heads: two high-speed paddle-type Equipped with: hydraulic automatic discharging mechanism and automatic cover opening mechanism during discharging
Molding Machine	Mold material: alloy steel (with hard chromium plating on the surface and mirror polishing) Number of mold cavities: commonly 16 Example of production specification: 500mm×600mm×80mm Equipped with: hydraulic automatic molding scraper device

 

The core equipment of the production line features high precision and stability. The batching system adopts advanced electronic weighing scales, which can accurately control both powder and water metering, ensuring that the raw material ratio of each batch is accurate. The mixer adopts a unique design. The two high-speed paddle-type stirring heads can uniformly mix all components in a short time. The maximum volume of its stainless steel mixing barrel is 800L, and it is equipped with a hydraulic automatic discharging mechanism and an automatic cover opening mechanism during discharging, which greatly improves production efficiency. The molding machine is designed based on the principle of vertical mold jacking. The mold material is alloy steel, which is plated with hard chromium on the surface and mirror polished, with extremely high manufacturing precision. It can not only ensure the high precision of the block size and the high surface finish but also extend the service life of the mold. The number of mold cavities varies according to different models. For example, the commonly designed 16 mold cavities can efficiently produce gypsum blocks with specifications such as 500mm×600mm×80mm, and the equipped hydraulic automatic molding scraper device can automatically form the upper tongue-and-groove of the block, reducing manual operation and enhancing the stability of product quality.
 

 

The production process is scientific, reasonable, and highly automated. The calcined natural gypsum or chemical gypsum powder is sent to the calcined gypsum silo for storage through equipment such as a pneumatic pump or a bucket elevator. The silo is equipped with dust collection facilities, an automatic material level signaling device, and an arch-breaking device to ensure the smooth storage and transportation of materials. After coming out of the silo, the materials enter the conveying and feeding equipment, are metered by the batching system, and then enter the mixer. The production water is also metered and enters simultaneously. After being fully mixed in the mixer, the slurry is automatically poured into each mold cavity of the molding machine by a hydraulic turning device. At the appropriate stage of the slurry solidification, the hydraulic molding scraper acts to scrape out the upper tongue-and-groove of the block. Then, the jacking system jacks out the entire row of gypsum blocks from the mold. The pneumatic telescopic fixture above the molding machine precisely clamps, lifts, and moves out the blocks and places them on the stacking rack or trolley. After that, the blocks can be naturally dried, and a forklift is used to transport them to the open-air and hardened drying site. If higher efficiency is pursued, the block stacks can also be sent into the tunnel kiln by the trolley for artificial drying. After the dried gypsum blocks pass strict inspections, the qualified products can be transported, packaged, stored, or loaded for outward transportation.
 

Our Advantages

 

 

The gypsum blocks produced by this production line have many advantages. In terms of environmental protection, taking gypsum as the main raw material, it has a wide source and is renewable, and there is no harmful gas emission during the production process, which is in line with the development trend of green building materials. In terms of performance, the gypsum blocks have good fireproof, soundproof, and heat-insulating properties, and they are ideal building materials for interior partitions, firewalls, etc. Their lightweight characteristics can also effectively reduce the overall weight of the building and lower the basic construction cost.
 

After Sales Service

 

 

We also provide customers with a complete after-sales support system. Professional engineers and technicians will go to the installation site to guide the installation and commissioning of the production line throughout the process to ensure that the equipment is put into use smoothly. At the same time, during the installation and commissioning period, we will provide systematic training for the buyer's operators, covering equipment operation, common fault troubleshooting, and maintenance, etc., so that customers have no worries. Choosing our gypsum block production line means choosing an efficient, environmentally-friendly, and high-quality production solution, injecting new vitality into the building materials production industry.
 

 

FAQ

 

Q1.How is the production precision of the equipment ensured?

A:The batching system adopts high-precision electronic weighing scales, and the powder metering accuracy meets the tolerance standard of Class 4 scales. The water metering device precisely adjusts the water volume through precise water level signaling devices, etc. The mold of the molding machine has extremely high manufacturing precision, ensuring that the dimensional deviation of the blocks is controlled within a very small range. For example, the deviation of length and width is within ±1mm, and the deviation of thickness is within ±0.5mm, ensuring that each gypsum block meets high-quality standards.

Q2. What are the requirements for raw materials during the production process?

A:Calcined natural gypsum or chemical gypsum powder should be used. It is required that the powder has a uniform particle size, generally controlled between 80 and 120 meshes to ensure that it can be fully and uniformly mixed with water and other additives in the mixer, ensuring the stability of product quality. At the same time, there are certain requirements for the purity of the raw materials, and the impurity content should be controlled within 5%.

Q3. What about the time and energy consumption of the drying process?

A:Natural drying is greatly affected by factors such as weather. Generally, when the climate is suitable, it takes 7 to 10 days to reach the ideal drying degree. The energy consumption in this process mainly comes from the transportation of forklifts, etc., and the energy consumption is relatively low. Artificial drying uses a tunnel kiln, and the drying time can be shortened to 24 to 48 hours. The energy consumption varies according to the scale of the kiln and the performance of the equipment, and the energy consumption for drying per cubic meter of blocks is about 15 to 25 kWh.

Q4. How about the fireproof performance of the produced gypsum blocks?

A:Gypsum blocks have excellent fireproof performance. The main component, calcium sulfate dihydrate, will evaporate the crystal water and absorb a large amount of heat when exposed to fire, which can effectively prevent the spread of fire. According to relevant testing standards, the fire resistance limit can reach 2 to 4 hours, providing reliable fire safety protection for buildings and being suitable for firewall and fire partition parts in various buildings.

Q5. What about the sound insulation effect of gypsum blocks?

A:Gypsum blocks have a porous structure inside, which has a good effect of absorbing and blocking sound. After testing, for gypsum blocks with a thickness of 80mm, the average sound insulation amount can reach 35 to 40dB(A), which can effectively isolate external noise and create a quiet and comfortable environment indoors. They are often used for partition walls in places with high sound insulation requirements, such as schools, hospitals, and residential buildings.