Turnkey Paper Faced Gypsum Board Production Line with Complete Installation, Commissioning, and Technical Training Services

• Customization: Available
• After-sales Service: One-Stop Delivery Service, Technical Support and T
• Warranty: 1 Year
• Model NO.: Paper Faced Gypsum Board Production Line
• Product Type: Board Making
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Fuel: Gas
• Thickness: 7-15mm
• Capacity: 2millions-20millions
• Length: 2400mm-3000mm
• Width: 1200mm-1220mm
• Cost: Low
• Pass Rate: High
• Place of Origin: Hebei, China
• Rank: 5stars
• Transport Package: 40hq Containers
• Specification: 110Mx40M
• Trademark: XIANGYI
• Origin: Hebei
• HS Code: 8474809010
• Production Capacity: 15sets/Year
• Package Size: 10000.00cm * 40000.00cm * 40000.00cm
• Package Gross Weight: 45000.000kg

Product Description

Specification

Item	Parameter Details
Production Capacity	2 to 30 million square meters per year (taking 9.5mm thickness as an example)
Degree of Automation	Full automation
Drying System	Hot air or hot oil type drying
Fuel Type	Coal, natural gas, heavy oil, diesel oil, etc.
Product Specifications	Thickness: 6 - 25mm; Width: 900 - 1250mm; Length: 2400 - 3600mm (other sizes can be customized according to special requirements of customers)
Product Quality Standard	In line with the national standard GB 9775 - 2008
Product Categories	Ordinary paper-faced gypsum board, fireproof paper-faced gypsum board (H), waterproof paper-faced gypsum board (S)
Raw Material Consumption (taking 9.5mm thickness gypsum board as an example)	Gypsum powder (CaSO4·1/2H2O): 6.8kg/m²; Facing paper: 0.48kg/m²; Modified starch: 0.035kg/m²; Foaming agent: 0.008kg/m²; White latex: 0.005kg/m²; Glass fiber (added as required): 0.025kg/m²; Electricity: 0.3kWh/m²; Water: 4.8kg/m²; Heavy oil heat consumption: ~3800kcal/m²; Natural gas heat consumption: ~3800kcal/m²

Gypsum Board Production & Key Details

1. Production Process
Raw Materials: High-quality natural gypsum is ground into powder. Additives (modified starch, retarders, foaming agents, water reducers) are precisely proportioned. High-strength, water-resistant facing paper is used.
Mixing: Slurry (starch, retarders, pulp, water) is blended and stored. Foaming agent mixed with water is heated (>35°C) and stored. Gypsum powder and accelerators are stored in silos. All materials are automatically metered and mixed in a mixer, with ratios adjusted to production speed for mass production.
Molding & Setting: Facing papers feed into a forming machine. Slurry is poured onto the lower paper, extruded into boards, then set. Cut to lengths (2400mm, 3000mm, etc.), spaced, and sent to dryers.
Drying: Fuel-oil furnaces heat air via exchangers. A two-zone dryer prevents over/under-drying, ensuring efficiency and eco-friendliness.
Finishing: Boards are trimmed, edge-wrapped, stacked, inspected, and packaged.
2. Product Features
Safety: Calcium sulfate dihydrate core; fire-resistant (temp <140°C until decomposition), with vapor blocking flames—5x better than concrete, meeting non-combustible standards.
Efficiency: Sets in 6–30 minutes (faster than cement), 4–5 demolding cycles/hour; rapid calcination speeds production.
Eco-friendly: Low energy use, reduced emissions, recyclable materials align with sustainability.
3. Applications
Ideal for interior partitions, ceilings, and wall decor in buildings—suits diverse styles, a key lightweight material in modern construction.
4. Advantages
Leading Tech: In-house core technologies in processing, molding, and drying ensure quality and competitiveness.
Customization: Tailored line designs (site, budget, needs) maximize client benefits.
High Efficiency: Automated lines outperform peers, boosting market responsiveness.
Cost Savings: Optimized processes cut material/energy use and maintenance costs.
5. After-sales Service
Pre-sales: Tech consultations, line design, feasibility analysis.
In-sales: On-site installation guidance and operator training.
After-sales: 24-hour support, regular maintenance, upgrades to keep lines leading.

Product Description

Company Profile

FAQ

Q1. How to choose the right production capacity for a gypsum board line?
Our lines offer 2–30 million m²/year capacity (based on 9.5mm thickness). Choose based on market demand, budget, plant size, and 3–5 year plans. For regional markets, lower capacity is suitable; for national/international markets, higher capacity is recommended. We also offer customized capacity planning.

Q2. What fuels can be used and what's the difference?
Available fuels: coal, natural gas, heavy oil, diesel.

Coal: low cost, high pollution, needs environmental treatment
Natural gas: clean and efficient, higher cost
Heavy oil/diesel: stable burning, good efficiency, higher cost than coal
Choose based on local energy availability, cost, and regulations.
Q3. How important is raw material preparation?
It's critical. High-purity gypsum powder ensures board strength; additives like retarders and foaming agents optimize setting time, density, and insulation; strong, water-resistant facing paper improves durability. Poor materials may cause cracks, deformation, or low strength.

Q4. How does automation improve production stability?
Our PLC system automates dosing, mixing, forming, drying, and more. It adjusts parameters in real time to minimize human error. With fault detection and auto-stop alarms, problems are quickly identified and fixed, ensuring stable, continuous production.

Q5. How is fire resistance ensured?
Gypsum (calcium sulfate dihydrate) releases water when heated, absorbing heat and slowing temperature rise. The steam forms a barrier to block flames. Our production strictly follows GB 9775-2008 to guarantee fire resistance.

Q6. How is product quality consistency maintained across batches?
Through strict raw material checks and full process automation. Key parameters like mixing time and drying temperature are precisely controlled. Finished boards undergo multiple tests for strength, thickness, flatness, and water absorption. Only qualified products are shipped.