Advanced Block Making Equipment for High-Quality Construction Projects

• Customization: Available
• After-sales Service: One-Stop Delivery Service, Technical Support and T
• Warranty: 1years
• Model NO.: XY-G-B208
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Type: Hydraulic Shock
• Machine Type: Hollow Block /Solid Block Making Machine
• Machine Capacity: 100000-300000m2/Year
• Processing: Brick Molding Machine
• Machine Condition: New
• Machine Color: Blue or Your Requirement
• Rick Raw Materials: Gypsum Materials
• Transport Package: Seaworthy Packing
• Specification: Thickness 80mm/100mm
• Trademark: XIANGYI
• Origin: Hebei China
• HS Code: 847480909
• Production Capacity: 100000-350000pieces/Year

Product Description

Introduction to the Intelligent and High-efficiency Gypsum Block Production Line

With the continuous growth of the demand for new environmentally-friendly building materials in the construction industry, our carefully crafted gypsum block production line has emerged to meet the market's demand for large-scale production of high-quality gypsum blocks.

Product Description

 

 

Overview of Key Equipment Parameters
 

Equipment Name	Main Parameters
PLC Variable Program Control Device	Connects multiple devices such as the screw feeder, batching system, mixer, etc., and precisely controls the production process and working rhythm
Water Metering Device of the Batching System	Stainless steel barrel, including water inlet pipe, stop valve, solenoid valve, adjustable water level signaling device, for precise water volume adjustment
Powder Metering Device of the Batching System	The electronic scale metering hopper is coated with an anti-sticking coating, equipped with an electronic sensor, vibrator, and pneumatic discharging valve to ensure accurate powder metering
Compressed Air System	Provides power for the purging of the mixer and the mold cavities of the molding machine, the spraying of the release agent, and the discharging and water releasing of the electronic scale and water system
Mixer	Stainless steel mixing barrel with an openable top cover, a water spraying pipeline is set on the top cover, two high-speed paddle-type stirring heads, equipped with a hydraulic automatic discharging and automatic cover opening mechanism during discharging
Molding Machine	Based on the principle of vertical mold jacking, the mold is made of alloy steel (with hard chromium plating on the surface and mirror polishing), commonly 16 mold cavities, can produce gypsum blocks with specifications such as 500mm×600mm×80mm, equipped with a hydraulic automatic molding scraper device

 

In today's era of pursuing intelligent production, our production line is equipped with an advanced PLC variable program control device. This system is like the "intelligent brain" of the production line, closely connecting devices such as the screw feeder, batching system, mixer, molding machine, central hydraulic station, and pneumatic telescopic fixture. Through precise control of the production process and working rhythm, each device works in coordination while meeting the interlocking and linked requirements, forming an organic and efficient whole. Operators only need to perform simple operations on the operation button box located nearby to monitor and control the entire production process, which greatly improves production efficiency and, at the same time, maximally ensures the stability of product quality.

In terms of equipment composition, the design of the batching system is full of ingenuity. The water metering device and the powder metering device work in coordination. The former can achieve precise adjustment of the water volume through precise components such as the stainless steel barrel, water inlet pipe, stop valve, solenoid valve, and adjustable water level signaling device. The electronic scale metering hopper of the latter is coated with an anti-sticking coating, and with the combination of an electronic sensor, vibrator, and pneumatic discharging valve, it ensures the accuracy of powder metering. The compressed air system provides power for the purging of the mixer and the mold cavities of the molding machine, the spraying of the release agent, and the discharging and water releasing of the electronic scale and water system. The design of the mixer is also unique. The stainless steel mixing barrel is equipped with an openable top cover, and the water spraying pipeline on the top cover can evenly spray water into the barrel. The two high-speed paddle-type stirring heads quickly stir to fully mix the raw materials. The hydraulic automatic discharging mechanism and the automatic cover opening mechanism during discharging further enhance the operation convenience and production efficiency of the mixer. The molding machine is based on the principle of vertical mold jacking, and the mold material is high-quality alloy steel, which is plated with hard chromium on the surface and mirror polished, with extremely high manufacturing precision. The number of mold cavities is reasonably set according to different production capacity requirements. For example, the commonly 16 mold cavities can efficiently produce various specifications of gypsum blocks, such as 500mm×600mm×80mm. The equipped hydraulic automatic molding scraper device can automatically and precisely form the upper tongue-and-groove of the block, which not only ensures the product quality but also reduces the labor intensity of workers and helps to achieve automated production.

 

 

In terms of equipment composition, the design of the batching system is full of ingenuity. The water metering device and the powder metering device work in coordination. The former can achieve precise adjustment of the water volume through precise components such as the stainless steel barrel, water inlet pipe, stop valve, solenoid valve, and adjustable water level signaling device. The electronic scale metering hopper of the latter is coated with an anti-sticking coating, and with the combination of an electronic sensor, vibrator, and pneumatic discharging valve, it ensures the accuracy of powder metering. The compressed air system provides power for the purging of the mixer and the mold cavities of the molding machine, the spraying of the release agent, and the discharging and water releasing of the electronic scale and water system. The design of the mixer is also unique. The stainless steel mixing barrel is equipped with an openable top cover, and the water spraying pipeline on the top cover can evenly spray water into the barrel. The two high-speed paddle-type stirring heads quickly stir to fully mix the raw materials. The hydraulic automatic discharging mechanism and the automatic cover opening mechanism during discharging further enhance the operation convenience and production efficiency of the mixer. The molding machine is based on the principle of vertical mold jacking, and the mold material is high-quality alloy steel, which is plated with hard chromium on the surface and mirror polished, with extremely high manufacturing precision. The number of mold cavities is reasonably set according to different production capacity requirements. For example, the commonly 16 mold cavities can efficiently produce various specifications of gypsum blocks, such as 500mm×600mm×80mm. The equipped hydraulic automatic molding scraper device can automatically and precisely form the upper tongue-and-groove of the block, which not only ensures the product quality but also reduces the labor intensity of workers and helps to achieve automated production.

The production process follows a strict and scientific flow. First, the calcined gypsum powder is sent to the calcined gypsum silo with functions such as dust collection, material level monitoring, and arch-breaking through efficient conveying equipment. Subsequently, the materials go through the precise batching process in sequence and enter the mixer to be fully stirred into a uniform slurry. Then, the slurry is automatically poured into the mold cavity of the molding machine. At the appropriate time, the hydraulic molding scraper acts to complete the production of the upper tongue-and-groove of the block. Immediately after, the jacking system jacks out the entire row of formed gypsum blocks, and the pneumatic telescopic fixture with three-dimensional precise positioning and guiding functions transports them to the stacking rack or trolley. After that, the blocks can be naturally dried or artificially dried according to the actual situation. Natural drying uses the open-air and hardened drying site, which has a lower cost. Artificial drying is carried out through a tunnel kiln, which can effectively shorten the drying cycle and improve production efficiency. After drying and passing strict inspections, the qualified gypsum blocks can be packaged, stored, or transported and put into the market for application.
 

Our Advantages

 

 

The gypsum blocks produced by this production line have significant advantages in the construction market. Their good fireproof performance can provide reliable fire safety protection for buildings. Their excellent soundproof and heat-insulating properties can effectively improve the comfort of the indoor space. The lightweight characteristics are not only convenient for construction but also can reduce the load of the building and lower the comprehensive cost. Moreover, the production line pays attention to environmental protection during the production process, which is in line with the concept of sustainable development and contributes to the green development of the construction industry.

After Sales Service

 

 

We provide customers with a comprehensive service guarantee system. From the installation and commissioning of the production line, a team of professional engineers will provide on-site guidance to ensure that the equipment is installed accurately and put into operation smoothly. At the same time, for the customer's operators, we provide a comprehensive and systematic training program to enable them to master the skills of equipment operation, maintenance, and fault handling proficiently, providing strong support for the long-term stable operation of the production line. Choosing our gypsum block production line means opening a new chapter of efficient, intelligent, and environmentally-friendly gypsum block production for your enterprise, helping you seize the opportunity in the building materials market and win a larger development space.

 

FAQ

 

Q1.How is the production precision of the equipment ensured?

A:The batching system adopts high-precision electronic weighing scales, and the powder metering accuracy meets the tolerance standard of Class 4 scales. The water metering device precisely adjusts the water volume through precise water level signaling devices, etc. The mold of the molding machine has extremely high manufacturing precision, ensuring that the dimensional deviation of the blocks is controlled within a very small range. For example, the deviation of length and width is within ±1mm, and the deviation of thickness is within ±0.5mm, ensuring that each gypsum block meets high-quality standards.

Q2. What are the requirements for raw materials during the production process?

A:Calcined natural gypsum or chemical gypsum powder should be used. It is required that the powder has a uniform particle size, generally controlled between 80 and 120 meshes to ensure that it can be fully and uniformly mixed with water and other additives in the mixer, ensuring the stability of product quality. At the same time, there are certain requirements for the purity of the raw materials, and the impurity content should be controlled within 5%.

Q3. What about the time and energy consumption of the drying process?

A:Natural drying is greatly affected by factors such as weather. Generally, when the climate is suitable, it takes 7 to 10 days to reach the ideal drying degree. The energy consumption in this process mainly comes from the transportation of forklifts, etc., and the energy consumption is relatively low. Artificial drying uses a tunnel kiln, and the drying time can be shortened to 24 to 48 hours. The energy consumption varies according to the scale of the kiln and the performance of the equipment, and the energy consumption for drying per cubic meter of blocks is about 15 to 25 kWh.

Q4. How about the fireproof performance of the produced gypsum blocks?

A:Gypsum blocks have excellent fireproof performance. The main component, calcium sulfate dihydrate, will evaporate the crystal water and absorb a large amount of heat when exposed to fire, which can effectively prevent the spread of fire. According to relevant testing standards, the fire resistance limit can reach 2 to 4 hours, providing reliable fire safety protection for buildings and being suitable for firewall and fire partition parts in various buildings.

Q5. What about the sound insulation effect of gypsum blocks?

A:Gypsum blocks have a porous structure inside, which has a good effect of absorbing and blocking sound. After testing, for gypsum blocks with a thickness of 80mm, the average sound insulation amount can reach 35 to 40dB(A), which can effectively isolate external noise and create a quiet and comfortable environment indoors. They are often used for partition walls in places with high sound insulation requirements, such as schools, hospitals, and residential buildings.