Automated Paper-Faced Production Line for Increased Operational Efficiency

• Customization: Available
• After-sales Service: One-Stop Delivery Service, Technical Support and T
• Warranty: 1 Year
• Model NO.: XY-B-PF200
• Product Type: Board Making
• Automatic Grade: Automatic
• Power Source: Electric
• Screw Design: Double-Screw
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Fuel: Gas
• Thickness: 7-15mm
• Capacity: 2millions-20millions
• Length: 2400mm-3000mm
• Width: 1200mm-1220mm
• Cost: Low
• Pass Rate: High
• Place of Origin: Hebei, China
• Rank: 5stars
• Transport Package: 40hq Containers
• Specification: 110Mx40M
• Trademark: XIANGYI
• Origin: Hebei
• HS Code: 8474809010
• Production Capacity: 15sets/Year

Product Description

Paper-faced Gypsum Board Production Line Product Introduction

I. Core Advantages of the Production Line

1.Integration of Advanced Technologies: This paper-faced gypsum board production line integrates international cutting-edge technologies, and adopts innovative processes in all links such as raw material processing, ingredient mixing, molding and drying, and subsequent processing to ensure the production of high-quality and high-performance paper-faced gypsum board products.
2.High Degree of Automation Control: Equipped with an advanced PLC programmable control system, it realizes the automation control of the whole process from raw material input to finished product output. All production links are precisely coordinated, which not only improves production efficiency but also greatly reduces labor costs and errors, ensuring the stability of product quality.
3.Customized Production Capacity: According to different customer needs, we can flexibly adjust the production process and equipment parameters to produce paper-faced gypsum boards of various specifications and performances. Whether it is a conventional product or a specially customized functional gypsum board with fireproof, waterproof, soundproof and other functions, it can be produced efficiently.

Product Description

II. In-depth Analysis of the Production Process

1.Selection and Pretreatment of Raw Materials
Gypsum Raw Materials: Strictly select high-quality gypsum ore sources to ensure the purity and quality of the raw materials. Through advanced crushing and grinding equipment, the gypsum ore is processed into gypsum powder with uniform particle size and meeting the production requirements.
Auxiliary Materials: Conduct fine inspection and pretreatment of auxiliary materials such as modified starch, retarder, and foaming agent to ensure their stable performance and reliable quality. Store and transport them according to the precise formula to provide accurate raw material support for the subsequent ingredient process.
2.Precise Ingredient and Efficient Mixing
Adopt high-precision metering equipment to quantitatively measure each component of the raw material slurry (modified starch, retarder, pulp, water reducer, water), put them into the hydraulic pulper and stir them into a uniform and stable raw material slurry, and then pump it into the slurry storage tank.
Mix the foaming agent and water in a specific ratio in the foaming agent preparation tank, pump them into the foaming agent storage tank with a heating device, and maintain the temperature above 35°C to ensure the foaming effect.
The accelerator and gypsum powder are fed into the silo through the lifting and conveying equipment. During the ingredient process, the slurry, foaming agent, accelerator and gypsum powder are accurately fed into the mixer through the automatic metering device and fully mixed to form a gypsum slurry that meets the process requirements. The whole ingredient process is adjusted in real time by the intelligent control system according to the production line speed to ensure the consistency of product quality.
3.Precise Molding and Stable Solidification
The upper paper and the lower paper are respectively unrolled by the uncoiler, and then accurately enter the molding machine through equipment such as the automatic edge aligner and notching machine. The gypsum slurry output from the mixer is evenly dropped onto the lower paper on the vibration platform and enters the molding machine to be extruded and molded into a gypsum board blank of a specific specification.
The gypsum board blank completes the initial setting on the setting belt, initially solidifying its shape; and completes the final setting on the conveying roller table to reach a certain strength. Then it is cut into the set length (such as 2400mm, 3000mm or the length customized by the customer) by the fixed-length cutting machine, and then turns through the No. 1 transverse machine, adjusts the spacing through the approaching roller table, and is sent into the dryer by the distributor.
4.Efficient Drying and Energy-saving Design
The drying system adopts an advanced fuel oil type heat-conducting oil furnace as the heat source. The hot oil is converted into hot air through the fin heat exchanger and is sent into the interior of the dryer by the high-efficiency fan. The dryer is designed with two zones. According to the drying characteristics of the gypsum board, it precisely controls parameters such as temperature and wind speed to achieve efficient drying and avoid phenomena such as overburning or insufficient drying. This drying process is environmentally friendly, energy-saving, has high thermal efficiency, and effectively reduces production costs.
5.Fine Post-processing and Quality Assurance
The dried gypsum board is sent to the No. 2 transverse system by the plate discharging machine for fixed-length trimming to cut off the redundant edge parts and ensure the dimensional accuracy of the board; use automatic edge wrapping equipment to wrap the edges of the gypsum board to enhance the edge strength and aesthetic appearance of the board.
The gypsum board is sent to the automatic stacker by the finished product conveyor and stacked according to the set method. After the stacking is completed, it is transported to the packaging area by a forklift for strict quality inspection and packaging to ensure that the products leaving the factory meet high-standard requirements.

III. Product Performance Highlights

1.Outstanding Safety and Fireproof Performance: When a fire occurs, the crystal water in the main component of the paper-faced gypsum board, calcium sulfate dihydrate, decomposes and absorbs a large amount of heat, delaying the temperature rise of the board. The water vapor generated during the decomposition forms an isolation layer, effectively preventing the spread of flames. Its fire resistance is far higher than that of ordinary building materials, providing reliable fire protection for buildings.
2.Good Comfort Performance: The product has a low thermal conductivity, between 0.20 - 0.28W/m·K, similar to that of wood. This gives the paper-faced gypsum board a "warm" characteristic, which can effectively adjust the indoor temperature and create a comfortable indoor environment. At the same time, it has a certain "breathing function", which can adjust the indoor humidity and improve the living comfort.
3.Remarkable Environmental Protection Features: The production line pays attention to resource conservation and environmental protection, adopts energy-saving equipment and processes during the production process, and reduces energy consumption. Some raw materials can be recycled, reducing waste emissions, in line with the development trend of green building materials and contributing to the sustainable development of buildings.

 

IV. Technical Parameter List

Item	Specific Parameters
Production Capacity Range	2 to 30 million square meters per year (taking 9.5mm thickness products as the benchmark)
Automation Level	Full automation operation, precisely controlled by PLC
Drying Method	Hot air or hot oil drying method is optional
Applicable Fuels	Various fuel types such as coal, natural gas, heavy oil, diesel oil, etc.
Product Specifications	Thickness: 6 - 25mm; Width: 900 - 1250mm; Length: 2400 - 3600mm (special sizes can be customized)
Quality Standard	Strictly comply with the national standard GB 9775 - 2008
Product Types	Cover various categories such as ordinary type, fireproof type (H), waterproof type (S), etc.
Raw Material Consumption (reference for 9.5mm thickness products)	Gypsum powder (CaSO4·1/2H2O): 6.8kg/m²; Facing paper: 0.48kg/m²; Modified starch: 0.035kg/m²; Foaming agent: 0.008kg/m²; White latex: 0.005kg/m²; Glass fiber (added as required): 0.025kg/m²; Electricity: 0.3kWh/m²; Water: 4.8kg/m²; Heavy oil heat consumption: ~3800kcal/m²; Natural gas heat consumption: ~3800kcal/m²

 

V. Wide Range of Application Scenarios

It is suitable for various construction projects such as residential buildings, commercial buildings, and public facilities. It can be used for interior partition walls and suspended ceiling decoration, effectively separating spaces and beautifying the indoor environment. In places with special requirements for fireproof, waterproof, and soundproof, such as hotels, hospitals, schools, etc., the functional paper-faced gypsum boards produced by this production line can play an important role and meet the diverse needs of different construction projects.

 

Our Advantages

VI. Our Advantages

1.Strong R & D Strength: We have a professional R & D team, continuously invest in R & D resources, keep up with the development trend of industry technology, and constantly introduce more advanced and efficient production line technologies and solutions to help customers enhance their market competitiveness.
2.Strict Quality Control: We have established a complete quality control system. Every link, from raw material procurement, production process to finished product inspection, is strictly controlled to ensure that the delivered production line and products have zero defects in quality.
3.Rich Industry Experience: We have been deeply engaged in the field of paper-faced gypsum board production lines for many years, accumulated a large amount of project experience, successfully provided high-quality services for many customers, are familiar with different customer needs and market characteristics, and can provide customers with professional and reliable suggestions.
4.Perfect Supply Chain System: We have established long-term and stable cooperative relationships with high-quality suppliers to ensure the timely supply and reliable quality of equipment parts, and reduce the risk of production interruption caused by the shortage of parts

 

After Sales Service

 

VII. After-sales Service

1.Pre-sales Service: Our professional technical team provides customers with detailed technical consultations, designs and plans the production line scheme according to customer needs, and assists customers in conducting project feasibility analysis to provide strong support for customers' investment decisions.
2.In-sales Service: We arrange experienced engineers to guide the equipment installation and commissioning on site, and provide comprehensive training for customer operators to ensure that customers can master the operation and maintenance skills of the production line proficiently and ensure the smooth operation of the production line.
3.After-sales Service: We establish a 24-hour rapid response mechanism. Whenever customers encounter any problems, they can contact our after-sales team at any time, and we will provide solutions at the first time. We regularly conduct return visits and maintenance for the equipment, replace the vulnerable parts in a timely manner to ensure the long-term stable operation of the production line, and provide technical upgrade services to keep the customer's production line always in a leading position.
 

For technical details or customized solutions, reach out today!  
Let me know if you need further refinements or additional details! 
 

FAQ

 

Q1. How to choose an appropriate production capacity for the paper-faced gypsum board production line according to my own needs?

A:Our production line has a production capacity ranging from 2 million to 30 million square meters per year (taking a thickness of 9.5mm as an example). You can comprehensively determine it based on the results of market demand research, investment budget, site scale, and development plans for the next 3 to 5 years. If you plan to cover the regional market, you can initially choose a production line with medium to low production capacity; if you are targeting the national or international market, it is recommended to select high-production capacity equipment. Our professional team can also provide you with detailed production capacity analysis and planning solutions.

Q2. What kinds of fuels can be used in the production line? What are the differences between different fuels?

A:The applicable fuels for the production line include coal, natural gas, heavy oil, and diesel oil, etc. Coal has a relatively low cost, but it has a greater impact on the environment and requires supporting environmental protection treatment equipment; natural gas is clean and environmentally friendly with high thermal efficiency, but the cost of use is relatively high; heavy oil and diesel oil burn stably and also have good thermal efficiency, but the operation cost is higher than that of coal. You can choose according to the local energy supply, environmental protection policies, and cost budget.

Q3. How much does the raw material preparation stage affect the product quality?

A:Raw material preparation is the foundation for producing high-quality paper-faced gypsum boards. High-quality gypsum powder with high purity and uniform particle size can ensure the strength and stability of the boards; appropriate additives can optimize the performance of the boards. For example, the retarder controls the setting time, and the foaming agent affects the density and thermal insulation of the boards; high-strength and water-resistant facing paper enhances the integrity and durability of the boards. If the quality of raw materials in any link fails to meet the standards, it may lead to problems such as insufficient strength, deformation, and cracking in the finished products.

Q4. How does the degree of automation of the production line ensure production stability?

A:The production line is equipped with an advanced PLC programmable control system. From raw material measurement, ingredient mixing, molding and solidification to drying treatment and subsequent processing, the whole process realizes automated and precise control. The system can automatically adjust the parameters of each link according to the production speed, reducing manual operation errors. At the same time, it has a fault early warning function. Once an abnormality occurs, it can stop the machine in a timely manner and send out an alarm, making it convenient for maintenance personnel to quickly locate the problem, thus ensuring the stable and continuous progress of production.

Q5. How does the fireproof performance of the paper-faced gypsum board meet the national standards?

A:The main component of the paper-faced gypsum board, calcium sulfate dihydrate, decomposes crystal water to absorb a large amount of heat during a fire, delaying the temperature rise of the board. The water vapor generated during the decomposition forms an isolation layer to block the spread of flames. Our production line is strictly produced in accordance with the national standard GB 9775 - 2008. Every link, from raw material proportioning, production process to finished product inspection, is strictly controlled to ensure that the fire resistance performance of the product meets the standards.

Q6. How to ensure the consistency of the quality of gypsum boards produced in different batches?

A:This is achieved through a complete quality control system. On the one hand, strict inspection and standardized pretreatment of raw materials are carried out to ensure the stable quality of each batch of raw materials. On the other hand, the automated control system precisely controls the production process parameters, such as ingredient proportion, mixing time, drying temperature, etc. At the same time, multiple quality inspections will be carried out before the finished products leave the factory, including the inspection of indicators such as strength, thickness, flatness, and water absorption rate. Only qualified products can leave the factory.