Advanced Gypsum Board Production Equipment for Efficient Manufacturing

• Customization: Available
• After-sales Service: One-Stop Delivery Service, Technical Support and T
• Warranty: 1 Year
• Model NO.: XY-113
• Product Type: Full-Automatic Board Making Machine
• Automatic Grade: Automatic
• Power Source: Electric
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Application: Building Materials Machinery
• Color: Customizable
• Advantage: Environment Friendly and Energy Conservation
• Fuel: Gas,Oil,Coal
• Raw Input Material: Gypsum Powder, Glass Fibre, Starch, Foam Agent etc
• Voltage: 380V/50Hz
• Type: Full-Automation
• Transport Package: Suitable Packing
• Specification: 2-30Million Square Meters Per Year
• Trademark: XIANGYI
• Origin: Hebei China
• HS Code: 8474809090
• Production Capacity: 2-30million Square Meters Per Year

Product Description

Product Introduction of Gypsum Board Production Line 

--High-Efficiency Energy-Saving Model

Equipment Overview

 

1. Equipment Overview

This production line employs internationally leading hydraulic automatic walking gypsum wall panel forming machines, integrating core technologies such as hydraulic mold opening and closing, pneumatic expansion tube extraction, enabling continuous production of gypsum boards ranging from 60mm to 150mm thick. The production line primarily uses industrial by-product gypsum (such as flue gas desulfurization gypsum and phosphogypsum) as raw material, equipped with an automatic metering system and waste heat recovery devices, capable of producing 5 to 30 million square meters annually. The unit coal consumption is as low as 1.0 kg/square meter, significantly lower than the industry average.

Product Description

 

 

2.Core technologies and Advantages

2.1Intelligent Production System
Fully Automatic Batching: The dynamic ratio of gypsum powder, water and additives is realized by PLC control system, and the error rate is less than 0.5%.
AI Quality Inspection: Equipped with machine vision inspection system, the thickness, flatness and edge accuracy of the plate can be monitored in real time, and the defect rate can be reduced to less than 0.1%.
IoT Integration: Equipment operation data is transmitted in real time via an industrial internet platform, supporting remote maintenance and predictive maintenance.
2.2Energy-Saving and Environmental Design
100% Industrial By-Product Gypsum Utilization: Consumes industrial solid waste such as desulfurized gypsum from thermal power plants and phosphogypsum from chemical plants, reducing carbon emissions by 470,000 tons annually.
Waste Heat Recovery: The drying system uses heat-conducting oil circulation technology, increasing thermal energy utilization to 85%, with unit product energy consumption of only 0.388 kg of standard coal per square meter.
Zero Waste Discharge: Edge trimmings are crushed and reused in production, achieving resource circular utilization.
 

3. Application Scenarios

Building Partitions: Suitable for interior walls and partitions in residential, office, and hotel buildings. Common gypsum boards with a thickness of 12-15mm meet fire and sound insulation requirements.
Ceiling Projects: 9.5mm lightweight gypsum boards, used with light steel keels, increase construction efficiency by 30%.
Special Environments: Water-resistant gypsum boards (surface water absorption ≤ 160g/m2) for bathrooms and basements; fire-resistant gypsum boards (fire resistance stability ≥ 20 minutes) for hospitals and data centers.
 

 

4. Technical Parameters

Item	Parameter Range
Annual Capacity	5-30 million square meters
Board Thickness	60-150mm
Raw Materials	Industrial by-product gypsum (desulfurized, phosphogypsum, etc.)
Energy Consumption	Electricity ≤ 0.5kWh/m2, Natural Gas ≤ 0.8m³/m2
Equipment Size	Length 120-180m, Width 8-12m
Installed Capacity	3,000kW

Selection Recommendations

High-Efficiency Energy-Saving Model: Suitable for medium and large enterprises focusing on cost control, enabling rapid return on investment (payback period approx. 2-3 years).
Green Intelligent Model: Recommended for enterprises pursuing environmental benefits and high-end markets, enhancing product premium through international certifications.

 

After Sales Service

 

 

After-Sales Service

Equipment Upgrades: Provides intelligent retrofitting
Spare Parts Supply: Sufficient inventory of core components
Process Optimization: Regular expert energy efficiency evaluations to help reduce energy consumption by 10%-15%.
 

 

Packaging & Shipping

Packaging Details	Packaging wooden boxes suitable for long-distance transportation: load electrical cabinets, small parts, etc. Cartons: load motors, screws, bolts, etc. Plastic packaging: rock wool
Port	Tianjin or Kashgar

 

Our Advantages

 

1.Technology research and development advantages: Independent innovation of the whole chain, leading industry reform
Core technology is internationally leading
Master the core technologies of gypsum board production line: high proportion utilization technology of industrial by-product gypsum (100% replacement of natural gypsum), intelligent molding and drying process (unit energy consumption is 25% lower than the industry average), functional board modification technology (fire resistance/water resistance performance is 30% higher than the national standard).
A number of invention patents have been obtained, and products such as flip board machine and forming machine have been independently developed, with key indicators reaching national standards.
Deep integration of intelligence
It has the precision of machine vision detection, the efficiency of automatic system process optimization is increased by 20%, and the accuracy of equipment fault prediction is over 90%.Supports remote parameter debugging, energy consumption monitoring and preventive maintenance to help customers reduce unplanned downtime by 30%.

2. Advantages of green manufacturing: benchmark for solid waste recycling and first choice for low-carbon transformation
Industrial solid waste disposal expert
A single production line can consume 15 million tons of industrial waste such as desulfurized gypsum and phosphoric gypsum per year, which is equivalent to reducing 3 million cubic meters of landfill space and helping thermal power plants and phosphoric chemical plants achieve "zero solid waste discharge".The production of face paper is 100% made of waste pulp, saving 600,000 cubic meters of wood annually, and building a closed-loop economy of "waste residue-board-regeneration" from the raw material end.
Low carbon technology is a global leader
The drying system is equipped with two modes of waste heat recovery and biomass heating, and the carbon emission per unit product is as low as 0.3 tons of CO2/m2, which reduces the emission by 60% compared with the traditional coal-burning process.The recycling rate of scraps reaches 100%, and the water consumption is only 60% of the industry average

3. Capacity and customization advantages: flexible production to meet global demand
Full specification capacity coverage
Provide a flexible capacity plan of 2 million to 50 million square meters per year, support the production of all kinds of gypsum board with thickness of 8-20mm and width of 1200-1220mm, and quickly switch 12 types of boards such as paper, fiber and decoration.For the development of prefabricated buildings, 12mm lightweight and high-strength plate (density less than or equal to 600kg/m³) is suitable for modular construction; for high temperature and humidity areas, mold-resistant weathering plate is customized, with water absorption rate less than or equal to 8%, and service life extended by 20%.
Experience in multi-country projects
The delivered projects have been completed in many countries and regions, and the customized transformation has been successfully implemented in India, Iran, Tajikistan, Russia and other countries.Supporting the intelligent upgrading of old lines, it can be compatible with a variety of mainstream brand equipment. After the transformation, the production capacity will be increased by 15% and the energy consumption will be reduced by 12%, helping traditional enterprises to achieve technological iteration at low cost.

4. Service guarantee advantages: full-cycle butler service to eliminate worries
Value-added service matrix
Provide one-stop solution for environmental compliance: guide the radioactive detection of desulfurized gypsum and the treatment of impurities of phosphogypsum to ensure that the project meets the standards.
Customized production capacity upgrade technology package: from single machine transformation to whole line expansion (such as 10 million m2/ year to 30 million m2/ year), the commissioning can be completed in as little as 15 days, realizing "production and transformation at the same time", reducing customer production loss.

5. Brand endorsement advantage: 20 years of industry accumulation, trusted by global customers
Industry benchmark cooperation: long-term service to leading enterprises, undertaking the construction of a number of large production lines at home and abroad.Authoritative certification: through a number of national certifications

Reasons for choosing us:
Technology control first choice: customers who pursue extreme energy consumption, precision and intelligence, we provide the industry top configuration scheme;
Rigid demand customers for environmental protection: from solid waste consumption to carbon emission reduction certification, help you open up the whole chain of green building materials;
Global layout: deeply cultivate overseas markets, solve the problems of different regional standards, climate and logistics;
Long-term partners: not only sell equipment, but also provide full-cycle empowerment from plant planning to capacity upgrading.

We always take "making gypsum board production more efficient, greener and smarter" as our mission, define industry standards with technological innovation, and match global demand with customized services. -- Choosing us is choosing the future of gypsum board production.
 

FAQ

 

Q1: What types of gypsum board can your production line produce?
A: Support the production of all kinds of gypsum board, including:
Basic model: paper gypsum board (thickness 8-15mm, width 1200/1220mm);
Functional: water resistant board (water absorption rate less than or equal to 5%), fire resistant board (fire resistance limit greater than or equal to 90 minutes), fiber reinforced board (break load increased by 20%), decorative gypsum board (can be directly painted / pasted);
Specialized for prefabricated buildings: 12mm lightweight and high-strength plate (density less than or equal to 600kg/m³, suitable for modular building fast installation). Supports rapid switching of plate types, and the time of single type change is less than or equal to 30 minutes.
Q2: What is the capacity range of the production line? What is the minimum capacity scale?
A: The standard production line has an annual capacity of 2 million to 50 million square meters (based on 8mm ordinary plate).
Small production line (suitable for start-ups): 2 million-10 million square meters/year, covering an area of about 120m x 8m, with installed power of 1500kW;
Large intelligent production line (suitable for large-scale production): 30 million-50 million, 10,000 square meters/year, equipped with automatic logistics system, production capacity increased by 30% compared with traditional production line.
Q3: What are the energy consumption and operating costs of the production line?
A: Take the annual output of 10 million square meters of ordinary plate as an example:
Power consumption: 0.4-0.6kWh/m2 (energy saving design of variable frequency motor, 15% lower than the industry average);
fuel cost:
Natural gas: 0.8-1.2m³/m2 (standard waste heat recovery, thermal energy utilization rate 85%);
Biomass particles: 0.6-0.9kg/m2 (annual emission reduction of 10,000 tons, suitable for circular economy park);
Q4: Do you support the use of industrial by-product gypsum (such as desulfurization gypsum and phosphogypsum)?
A: 100% support industrial by-product gypsum, and the core raw material scheme:
Desulphurization gypsum: waste residue of thermal power plant (moisture content ≤10%, purity ≥85%), a single production line of 30 million tons can consume 15 million tons of waste residue annually;
Gypsum: it needs to be pre-treated to remove radioactive substances (we will provide testing and purification technical support to ensure that it meets the GB 6566 standard);
Natural gypsum: optional natural gypsum crushing system, compatible with mixed raw material production.
Q5: How long is the installation cycle of the production line? What infrastructure conditions are required?
 A:Installation period:
Small line: 45-60 days (including equipment lifting, pipeline connection, control system integration);
Large line: 90-120 days (including automatic logistics system debugging, intelligent quality inspection linkage test).
Infrastructure requirements:
Building height: molding area> 8m, drying area> 15m (including insulation layer);
Ground bearing: concrete foundation> 20 tons /m2, moisture-proof treatment is required;
Power supply: 380V/50Hz (customizable 415V/60Hz overseas voltage scheme).
Q6: Is there on-site commissioning and operation training?
 A:One-stop delivery service: our engineer team is on site for the whole process to complete equipment linkage debugging, parameter calibration and trial production (the average debugging period is less than 15 days), until the qualified rate of the plate is more than 95%;
Customized training: provide 3-5 days of on-site practical training (including equipment operation, troubleshooting, process optimization), equipped with multilingual manuals and video tutorials

For further customized solutions or detailed technical documentation, please contact our technical team.